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Boiler Inspection Checklist

Comprehensive annual boiler inspection checklist covering safety controls, combustion systems, pressure vessels, and operating conditions per NYC DOB requirements.

NYC DOB / ASMEBoiler45-90 min29 inspection items

General Information

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    Record boiler make, model, and serial number
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    Verify current operating certificate is posted
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    Confirm insurance inspection is up to date
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    Document boiler type (low-pressure steam, high-pressure steam, hot water)
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    Record fuel type (natural gas, #2 oil, #4 oil, dual fuel)

Safety Controls

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    Test low-water cutoff by draining to trip point
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    Verify safety relief valve is not corroded or blocked
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    Test high-limit pressure or temperature control
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    Inspect flame safeguard control operation
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    Verify manual reset on safety controls is functional
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    Test auxiliary low-water cutoff (if equipped)

Combustion System

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    Inspect burner for proper flame pattern and color
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    Check gas train for leaks using combustible gas detector
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    Verify pilot ignition and flame sensing
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    Inspect oil pump and nozzle assembly (if oil-fired)
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    Record combustion efficiency readings (CO, CO2, O2, stack temp)
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    Check combustion air openings are unobstructed

Pressure Vessel and Piping

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    Inspect boiler exterior for corrosion, cracks, or bulging
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    Check all piping connections for leaks
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    Inspect steam or hot water distribution headers
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    Verify condensate return system is functional
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    Check expansion tank pressure and condition
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    Inspect blowdown valves and piping

Operating Conditions

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    Record operating pressure and temperature
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    Verify gauges and thermometers are calibrated
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    Check water treatment program and test water chemistry
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    Inspect boiler room for proper ventilation
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    Verify emergency shutoff is accessible and labeled
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    Document any deficiencies and recommended repairs

Use This Checklist Digitally in KomplyOS

Complete inspections on your phone, capture photos, collect signatures, and generate professional reports automatically.

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